Select the product type specified by the axes of motion required. Selection of more criteria expands or shortens the list of results. Select more than one filter at a time, for example, to find positioning stages designed for higher load capacity, too.
Precision components, stable control and a great deal of experience in engineering are essential for high-precision complex motion and positioning solutions. PI is a supplier of technologically sophisticated drive components and high-precision positioners and also offers all levels of integration up to the turnkey solution.
Piezo scanners take care of fast, continuous scanning tasks, where durability, dynamics, and precision matter. The larger travel ranges are realized with XYZ combinations or 6-axis hexapods. Integrated routines make it possible to perform single-axis alignments up to complex, multi-axis fiber array positioning within the shortest possible time.
The decision for a motion controller depends on the specific application situation. Various criteria, such as limited installation space, the number of axes or the type of control, determine which controller is the right one. PI offers a broad spectrum of controls and regulation concepts.
PI offers the broadest range of digital and analog piezo control concepts that are adapted for optimal result in every application. Calibration of all piezo systems is done before delivery and all systems are delivered ready for operation.
PI’s piezo drivers are available as benchtop or rackmount solutions, and as OEM modules also with separate power supply for minimized size. Piezo drivers integrate high-performance amplifiers specialized for different fields of applications.
PI develops motion control solutions in-house to best adjust the features to the requirements of both drive and application. PI’s motion controllers are generally designed as single-channel devices and are available as benchtop, rackmount or OEM versions.
Modular motion controller systems provide best flexibility for increasing the number of axes in a system. They allow the use of different drive types with only one user interface. The number of available models is continuously extended. Contact PI now for your individual controller setup!
As unique as the hexapod mechanics, the motion controller is designed to make parallel kinematics algorithms as easy and unnoticed by the user as possible: All target positions are commanded in Cartesian coordinates. For best integration in automation processes, the Hexapod motion controller is available with industrial EtherCAT interface.
Positioning and motion tasks in industrial automation such as those in assembly, semiconductor manufacturing, mechanical engineering, laser material processing, inspection systems or in additive manufacturing demand solutions that need to be robust and reliable.
Unlimited Resolution Piezo actuators convert electrical energy directly into mechanical energy and vice versa and allow for motions in the subnanometer range. There are no friction elements that limit resolution.
Stiffness, Load Capacity, Force Generation To a first approximation, a piezo actuator is a spring-and-mass system. The stiffness of the actuator depends on the elasticity module of the ceramic (approx. 25% of that of steel), the cross section and length of the active material, and other nonlinear parameters. Typical actuators have stiffnesses between 1 and 2,000 N/μm and compressive limits between 10 and 100,000 N. For tensile stresses, a casing with integrated preload or an external preload spring is required. Adequate measures must be taken to protect the piezo ceramic from shear and bending forces and from torque.
No Wear and Tear A piezo actuator has no moving parts, like gears or bearings. Its displacement is based on crystalline solid-state dynamics and shows no wear and tear. PI piezo actuators have gone through several billion cycles in endurance tests without measurable changes in their behavior.
Operation at Cryogenic Temperatures The piezo effect continues to operate even at very low temperatures close to 0 Kelvin.
Vacuum and Clean Room Compatible Piezo actuators neither cause abrasion nor do they require lubrications. The all-ceramic insulated PICMA® actuators have no polymer coating and are thus ideal for ultrahigh vacuum applications.
Operating Voltage Two types of piezo actuators have become established: Monolithic-sintered PICMA® multilayer actuators (low-voltage actuators) operate at voltages up to about 130 V and are made of ceramic layers from 20 to 100 μm in thickness. Classical high-voltage actuators (PICA high-power actuators) are made from ceramic layers of 0.5 to 1 mm thickness and operate at voltages of up to 1000 V. PICA actuators can be manufactured with larger cross sections, making them suitable for larger loads than the more compact monolithic multilayer piezo actuators.
Low Energy Consumption Static operation, even holding heavy loads for long periods, consumes virtually no power. A piezo actuator behaves very much like an electrical capacitor. When at rest, no heat is generated.
Rapid Response Piezo actuators allow response times of a few microseconds. Acceleration rates of more than 10,000 g can be obtained.
High Force Generation High-load piezo actuators capable of moving loads of several tons are available. They can cover travel ranges to 300 μm with resolutions in the subnanometer range.
Position Resolution The piezo ceramic itself works free of friction and theoretically has unlimited resolution. In practice, the resolution actually attainable is limited by electrical and mechanical factors: a) Sensor and servo-control electronics, amplifiers: Amplifier noise and sensitivity to electromagnetic interferences (EMI) affect positional stability. b) Mechanical parameters: Design and mounting precision issues concerning the actuator, preload and sensor can induce microscopic friction which limits resolution and accuracy. Piezo actuators reach subnanometer resolution and stability.
No Magnetic Fields The piezoelectric effect is related to electric fields, piezo actuators do not produce magnetic fields nor are they affected by them.
Travel Range The travel ranges of piezo actuators are typically in between a few 10 to a few 100 μm for linear actuators. Bending actuators can achieve a few millimeters.