The X-365 precision XY gantry system is a modular linear-motor gantry platform designed for advanced manufacturing, parts manipulation, and laser processing. It delivers precise, repeatable motion with open-platform control and a standardized, configurable architecture, bridging the gap between custom high-end systems and off-the-shelf automation solutions.
Designed for customers who need precision gantry performance without the cost or complexity of fully customized systems.
Applications and use cases
Designed for industrial automation and precision manufacturing, the X-365 precision gantry platform adapts seamlessly to diverse applications, enhancing productivity and reliability across:
Advanced & precision manufacturing
Pick & place
Laser material processing (cutting and welding)
Test and inspection (2D/3D profiling)
Parts manipulation
Camera placement
Additive manufacturing
Electronics manufacturing
Typical users, including OEMs, system integrators, and R&D teams in industrial automation, use the system for
Modular automation and inspection tasks
Automation of repetitive precision tasks in production lines
Enhancing robotic capabilities with reliable motion control
Positioning and stabilizing cameras for quality control
Facilitating precise movement and placement in additive processes
Automating laser cutting and welding for high precision
Handling and placing electronic components in assembly lines
Performing detailed inspections during manufacturing processes
Technology
Engineered for stability, accuracy, and long-term reliability, the X-365 gantry system integrates industry-proven components and design features:
Modular XY gantry system based on standard components
Various travel ranges and configurations for specific application requirements
High-performance ironless linear motors for cogging-free motion
Absolute encoders for accurate position feedback without the need for referencing
Precision recirculating ball bearing guides for highest stiffness and flatness
Thermally decoupled components
Comprehensive service offerings
Together, these technologies enable cogging-free, absolute-positioning motion for high-precision automation and inspection applications.
Unlike belt-driven or proprietary gantry systems, X-365 combines ironless linear motors, absolute encoders, and open control interfaces in a standardized platform—reducing integration effort while maintaining high precision and dynamic performance.
Controller and software
The X-365 platform supports ACS-based control architectures for plug-and-play integration and performance scalability.
For cost-sensitive customers, we offer the compact, highly-integrated all-in-one motion controller and drive solution ECMma.
The default standard controller G-901.RA5197 meets most specifications at a good price-performance ratio.
The high-end controller G-901.RA5486B is designed to meet all specifications according to the technical data sheet.
For less demanding applications, X-365 can be paired with a range of suitable third-party controls. This controller flexibility allows customers to balance performance, cost, and system complexity without locking into a single proprietary control ecosystem.
Installation and usage
How easy is it to set up, and how can it be mounted?
The mechanical system is designed for straightforward setup, ready to be mounted on a flat surface meeting the specifications outlined in the product documentation. Each system is functionally tested and documented prior to shipment to ensure predictable commissioning. Customers have the option to perform the mounting themselves or request assistance from a PI engineer. Alternatively, upon customer request, the system can be mounted on a support platform at PI, and shipped as a complete, pre-aligned and qualified unit.
How easy is the integration in my system?
Integration with your system is simplified when ordering together with the ACS controller, which arrives preconfigured for the specific system you purchased. All necessary motion parameters are set in advance, and the system has undergone a functional test to ensure the performance according to the specification.
Is there Plug & Play for certain controllers?
The system ships preconfigured, streamlining the setup process. Additionally, PI offers remote and on-site training sessions to help customers get started quickly and efficiently.
Scope of delivery and optional accessories
Scope of delivery:
XY gantry system consisting of 2 X axes and 1 Y axis
Granite base (optional)
Spacing elements (optional)
Controller (optional)
Cable set (optional)
Accessories (optional)
Configuration and customization options
One of the key differentiators of the system is its best-in-class availability of configurable variants, leveraging standardized modular components.
Typical X-365 configurations
600 mm × 300 mm XY gantry for camera placement and inspection
600 mm × 600 mm dual-drive gantry for laser processing
Multi-Y-axis configuration for parallel automation tasks
Additionally, customizations to meet your specific application requirements are possible. For an application-tailored solution, please contact your PI sales engineer.
| Motion and positioning | X-365 | Note |
|---|---|---|
| Payload | 10 kg to 15 kg | |
| Travel range in X | 200 mm, 400 mm, 600 mm, 800 mm | X: Gantry axis |
| Travel range in Y | 200 mm, 400 mm, 600 mm | Y: Bridge axis |
| Minimum incremental motion in X, Y | 0.1 µm* | |
| Bidirectional repeatability | ±0.5 µm* | Per axis, ≥ 2 σ |
| Positioning accuracy, calibrated | ±1 µm* | Per axis, achieved with 1D mapping of X and Y axis |
| Orthogonality X to Y | < 35 µrad* | |
| Straightness in X | 20 µm | Straightness error E_YX |
| Straightness in Y | 10 µm | Straightness error E_XY |
| Flatness in X | 10 µm | Straightness error E_ZX |
| Flatness in Y | 20 µm | Straightness error E_ZY |
| Sensor | Absolute encoder | No risk of collision at startup |
| Sensor resolution | 1 nm | |
| Drive properties | X-365 | Note |
| Max. velocity in X, unloaded ǀ loaded* | unloaded : 2 m/sloaded**: 1.4 m/s | With G-901.RA5486B |
| Velocity in continuous operation in X | unloaded : 1.25 m/sloaded**: 0.65 m/s | |
| Max. velocity in Y | unloaded : 2.5 m/sloaded**: 1.2 m/s | With G-901.RA5486B |
| Velocity in continuous operation in Y | unloaded : 2.5 m/sloaded**: 0.75 m/s | |
| Max. acceleration in X | unloaded : 15 m/s2loaded**: 10 m/s2 | With G-901.RA5486B |
| Acceleration in continuous operation in X | unloaded : 12.5 m/s2loaded**: 6.5 m/s2 | |
| Max. acceleration in Y | unloaded : 25 m/s2loaded**: 12 m/s2 | |
| Acceleration in continuous operation in Y | unloaded : 25 m/s2loaded**: 7.5 m/s2 | |
| Max. drive force in X | unloaded : 430 Nloaded**: 430 N | |
| Drive force in continuous operation in X | unloaded : 135 Nloaded**: 135 N | |
| Max. drive force in Y | unloaded : 70 Nloaded**: 260 N | |
| Drive force in continuous operation in Y | unloaded : 35 Nloaded**: 85 N | |
| Environment | X-365 | Note |
| Environment | Default | Ambient pressure at 22 ±0.5 °C |
| Lifetime | 2 years | In 24/7 operation, at full duty cycle |
| Controller | X-365 | Note |
| High-end | G-901.RA5486B | To achieve all specification values |
| Default | G-901.RA5197 | To achieve most specification values |
| Cost-optimized | ECMma | ACS integrated motion controller |
* Values determined using systems with a travel range of 800 mm × 600 mm. To achieve the values indicated, a suitable G-901 controller is required.
** Values valid for maximum load (15 kg)
The available motion platform is directly compatible with L-509, L-511, L-611, V-611, L-412, L-812, V-412, V-417, and V-817 positioners and includes space for managing cables for additional sensors, encoders, and other positioners from PI or third-party providers.
Ask for a free quote on quantities required, prices, and lead times or describe your desired modification.
Configuration options for the XY gantry platform:
- Travel range of the X axis (gantry): 200 mm | 400 mm | 600 mm | 800 mm
- Travel range of the Y axis (bridge): 200 mm | 400 mm | 600 mm
- Material: aluminum, black anodized | aluminum
- Orientation of the motion platform: horizontal | vertical
Additional options:
- Axis debris protection
- Granite base with spacing elements
The desired controller for the XY gantry system must be ordered separately.
The following controllers are available:
- G-901.RA5486B for high-end XY gantry systems
- G-901.RA5197 for standard XY gantry systems
- ECMma ACS integrated motion controller for cost-optimized XY gantry systems
Suitable cables for the XY gantry system must be ordered separately.
